diff --git a/Marlin/Configuration_adv.h b/Marlin/Configuration_adv.h index 20c110ff7b..9d1118838a 100644 --- a/Marlin/Configuration_adv.h +++ b/Marlin/Configuration_adv.h @@ -330,6 +330,18 @@ #define EXTRUDER_RUNOUT_EXTRUDE 5 // (mm) #endif +/** + * Hotend Idle Timeout + * Prevent filament in the nozzle from charring and causing a critical jam. + */ +//#define HOTEND_IDLE_TIMEOUT +#if ENABLED(HOTEND_IDLE_TIMEOUT) + #define HOTEND_IDLE_DURATION_SEC 5 // (minutes) Time without extruder movement to trigger protection + #define HOTEND_IDLE_MIN_TRIGGER 180 // (°C) Minimum temperature to enable hotend protection + #define HOTEND_IDLE_NOZZLE_TARGET 0 // (°C) Safe temperature for the nozzle after timeout + #define HOTEND_IDLE_BED_TARGET 0 // (°C) Safe temperature for the bed after timeout +#endif + // @section temperature // Calibration for AD595 / AD8495 sensor to adjust temperature measurements. @@ -3308,7 +3320,7 @@ */ //#define MMU_EXTRUDER_SENSOR - #if ENABLED(MMU_EXTRUDER_SENSOR) + #if ENABLED(MMU_EXTRUDER_SENSOR) #define MMU_LOADING_ATTEMPTS_NR 5 //max. number of attempts to load filament if first load fail #endif diff --git a/Marlin/src/MarlinCore.cpp b/Marlin/src/MarlinCore.cpp index 2434df0ad4..3b07676840 100644 --- a/Marlin/src/MarlinCore.cpp +++ b/Marlin/src/MarlinCore.cpp @@ -159,6 +159,10 @@ #include "feature/runout.h" #endif +#if ENABLED(HOTEND_IDLE_TIMEOUT) + #include "feature/hotend_idle.h" +#endif + #if ENABLED(TEMP_STAT_LEDS) #include "feature/leds/tempstat.h" #endif @@ -527,6 +531,8 @@ inline void manage_inactivity(const bool ignore_stepper_queue=false) { TERN_(AUTO_POWER_CONTROL, powerManager.check()); + TERN_(HOTEND_IDLE_TIMEOUT, hotend_idle.check()); + #if ENABLED(EXTRUDER_RUNOUT_PREVENT) if (thermalManager.degHotend(active_extruder) > EXTRUDER_RUNOUT_MINTEMP && ELAPSED(ms, gcode.previous_move_ms + SEC_TO_MS(EXTRUDER_RUNOUT_SECONDS)) diff --git a/Marlin/src/feature/hotend_idle.cpp b/Marlin/src/feature/hotend_idle.cpp new file mode 100644 index 0000000000..6b5d1b276d --- /dev/null +++ b/Marlin/src/feature/hotend_idle.cpp @@ -0,0 +1,89 @@ +/** + * Marlin 3D Printer Firmware + * Copyright (c) 2020 MarlinFirmware [https://github.com/MarlinFirmware/Marlin] + * + * Based on Sprinter and grbl. + * Copyright (c) 2011 Camiel Gubbels / Erik van der Zalm + * + * This program is free software: you can redistribute it and/or modify + * it under the terms of the GNU General Public License as published by + * the Free Software Foundation, either version 3 of the License, or + * (at your option) any later version. + * + * This program is distributed in the hope that it will be useful, + * but WITHOUT ANY WARRANTY; without even the implied warranty of + * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the + * GNU General Public License for more details. + * + * You should have received a copy of the GNU General Public License + * along with this program. If not, see . + * + */ + +/** + * Hotend Idle Timeout + * Prevent filament in the nozzle from charring and causing a critical jam. + */ + +#include "../inc/MarlinConfig.h" + +#if ENABLED(HOTEND_IDLE_TIMEOUT) + +#include "hotend_idle.h" +#include "../gcode/gcode.h" + +#include "../module/temperature.h" +#include "../module/motion.h" +#include "../lcd/ultralcd.h" + +extern HotendIdleProtection hotend_idle; + +millis_t HotendIdleProtection::next_protect_ms = 0; + +void HotendIdleProtection::check_hotends(const millis_t &ms) { + bool do_prot = false; + HOTEND_LOOP() { + if (thermalManager.degHotendNear(e, HOTEND_IDLE_MIN_TRIGGER)) { + do_prot = true; break; + } + } + if (bool(next_protect_ms) != do_prot) + next_protect_ms = do_prot ? ms + hp_interval : 0; +} + +void HotendIdleProtection::check_e_motion(const millis_t &ms) { + static float old_e_position = 0; + if (old_e_position != current_position.e) { + old_e_position = current_position.e; // Track filament motion + if (next_protect_ms) // If some heater is on then... + next_protect_ms = ms + hp_interval; // ...delay the timeout till later + } +} + +void HotendIdleProtection::check() { + const millis_t ms = millis(); // Shared millis + + check_hotends(ms); // Any hotends need protection? + check_e_motion(ms); // Motion will protect them + + // Hot and not moving for too long... + if (next_protect_ms && ELAPSED(ms, next_protect_ms)) + timed_out(); +} + +// Lower (but don't raise) hotend / bed temperatures +void HotendIdleProtection::timed_out() { + next_protect_ms = 0; + SERIAL_ECHOLNPGM("Hotend Idle Timeout"); + LCD_MESSAGEPGM(MSG_HOTEND_IDLE_TIMEOUT); + HOTEND_LOOP() { + if ((HOTEND_IDLE_NOZZLE_TARGET) < thermalManager.degTargetHotend(e)) + thermalManager.setTargetHotend(HOTEND_IDLE_NOZZLE_TARGET, e); + } + #if HAS_HEATED_BED + if ((HOTEND_IDLE_BED_TARGET) < thermalManager.degTargetBed()) + thermalManager.setTargetBed(HOTEND_IDLE_BED_TARGET); + #endif +} + +#endif // HOTEND_IDLE_TIMEOUT diff --git a/Marlin/src/feature/hotend_idle.h b/Marlin/src/feature/hotend_idle.h new file mode 100644 index 0000000000..298439da29 --- /dev/null +++ b/Marlin/src/feature/hotend_idle.h @@ -0,0 +1,37 @@ +/** + * Marlin 3D Printer Firmware + * Copyright (c) 2020 MarlinFirmware [https://github.com/MarlinFirmware/Marlin] + * + * Based on Sprinter and grbl. + * Copyright (c) 2011 Camiel Gubbels / Erik van der Zalm + * + * This program is free software: you can redistribute it and/or modify + * it under the terms of the GNU General Public License as published by + * the Free Software Foundation, either version 3 of the License, or + * (at your option) any later version. + * + * This program is distributed in the hope that it will be useful, + * but WITHOUT ANY WARRANTY; without even the implied warranty of + * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the + * GNU General Public License for more details. + * + * You should have received a copy of the GNU General Public License + * along with this program. If not, see . + * + */ +#pragma once + +#include "../core/millis_t.h" + +class HotendIdleProtection { +public: + static void check(); +private: + static constexpr millis_t hp_interval = SEC_TO_MS(HOTEND_IDLE_DURATION_SEC); + static millis_t next_protect_ms; + static void check_hotends(const millis_t &ms); + static void check_e_motion(const millis_t &ms); + static void timed_out(); +}; + +extern HotendIdleProtection hotend_idle; diff --git a/Marlin/src/inc/Conditionals_LCD.h b/Marlin/src/inc/Conditionals_LCD.h index 47a94d0074..11cf582637 100644 --- a/Marlin/src/inc/Conditionals_LCD.h +++ b/Marlin/src/inc/Conditionals_LCD.h @@ -414,6 +414,7 @@ #undef MIXING_EXTRUDER #undef MK2_MULTIPLEXER #undef PRUSA_MMU2 + #undef HOTEND_IDLE_TIMEOUT #endif #if ENABLED(SWITCHING_EXTRUDER) // One stepper for every two EXTRUDERS diff --git a/Marlin/src/lcd/language/language_en.h b/Marlin/src/lcd/language/language_en.h index 3ee5bea6e4..b8013bf16c 100644 --- a/Marlin/src/lcd/language/language_en.h +++ b/Marlin/src/lcd/language/language_en.h @@ -488,6 +488,7 @@ namespace Language_en { PROGMEM Language_Str MSG_INFO_PROTOCOL = _UxGT("Protocol"); PROGMEM Language_Str MSG_INFO_RUNAWAY_OFF = _UxGT("Runaway Watch: OFF"); PROGMEM Language_Str MSG_INFO_RUNAWAY_ON = _UxGT("Runaway Watch: ON"); + PROGMEM Language_Str MSG_HOTEND_IDLE_TIMEOUT = _UxGT("Hotend Idle Timeout"); PROGMEM Language_Str MSG_CASE_LIGHT = _UxGT("Case Light"); PROGMEM Language_Str MSG_CASE_LIGHT_BRIGHTNESS = _UxGT("Light Brightness"); diff --git a/Marlin/src/module/temperature.h b/Marlin/src/module/temperature.h index 155644e7f8..b2c5497b00 100644 --- a/Marlin/src/module/temperature.h +++ b/Marlin/src/module/temperature.h @@ -612,6 +612,10 @@ class Temperature { return degTargetHotend(e) > TEMP_HYSTERESIS && ABS(degHotend(e) - degTargetHotend(e)) > TEMP_HYSTERESIS; } + FORCE_INLINE static bool degHotendNear(const uint8_t e, const float &temp) { + return ABS(degHotend(e) - temp) < (TEMP_HYSTERESIS); + } + #endif // HOTENDS #if HAS_HEATED_BED @@ -650,6 +654,10 @@ class Temperature { static void wait_for_bed_heating(); + FORCE_INLINE static bool degBedNear(const float &temp) { + return ABS(degBed() - temp) < (TEMP_BED_HYSTERESIS); + } + #endif // HAS_HEATED_BED #if HAS_TEMP_PROBE diff --git a/buildroot/share/tests/esp32-tests b/buildroot/share/tests/esp32-tests index 37a67fcae6..ccc01a1c1c 100755 --- a/buildroot/share/tests/esp32-tests +++ b/buildroot/share/tests/esp32-tests @@ -31,7 +31,8 @@ opt_set X_HARDWARE_SERIAL Serial1 opt_set Y_HARDWARE_SERIAL Serial1 opt_set Z_HARDWARE_SERIAL Serial1 opt_set E0_HARDWARE_SERIAL Serial1 -exec_test $1 $2 "ESP32 with TMC Hardware Serial" +opt_enable HOTEND_IDLE_TIMEOUT +exec_test $1 $2 "ESP32, TMC HW Serial, Hotend Idle" # cleanup restore_configs