Merge pull request #3415 from thinkyhead/rc_filwidth_issue

Fix FILAMENT_WIDTH_SENSOR measurement
This commit is contained in:
Scott Lahteine 2016-04-07 19:08:42 -07:00
commit f834bcd43a
4 changed files with 31 additions and 24 deletions

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@ -341,8 +341,7 @@ extern bool axis_homed[3]; // axis[n].is_homed
extern bool filament_sensor; //indicates that filament sensor readings should control extrusion
extern float filament_width_meas; //holds the filament diameter as accurately measured
extern int8_t measurement_delay[]; //ring buffer to delay measurement
extern int delay_index1, delay_index2; //ring buffer index. used by planner, temperature, and main code
extern float delay_dist; //delay distance counter
extern int filwidth_delay_index1, filwidth_delay_index2; //ring buffer index. used by planner, temperature, and main code
extern int meas_delay_cm; //delay distance
#endif

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@ -411,9 +411,8 @@ static uint8_t target_extruder;
bool filament_sensor = false; //M405 turns on filament_sensor control, M406 turns it off
float filament_width_meas = DEFAULT_MEASURED_FILAMENT_DIA; //Stores the measured filament diameter
int8_t measurement_delay[MAX_MEASUREMENT_DELAY + 1]; //ring buffer to delay measurement store extruder factor after subtracting 100
int delay_index1 = 0; //index into ring buffer
int delay_index2 = -1; //index into ring buffer - set to -1 on startup to indicate ring buffer needs to be initialized
float delay_dist = 0; //delay distance counter
int filwidth_delay_index1 = 0; //index into ring buffer
int filwidth_delay_index2 = -1; //index into ring buffer - set to -1 on startup to indicate ring buffer needs to be initialized
int meas_delay_cm = MEASUREMENT_DELAY_CM; //distance delay setting
#endif
@ -5428,13 +5427,13 @@ inline void gcode_M400() { st_synchronize(); }
if (code_seen('D')) meas_delay_cm = code_value();
NOMORE(meas_delay_cm, MAX_MEASUREMENT_DELAY);
if (delay_index2 == -1) { //initialize the ring buffer if it has not been done since startup
if (filwidth_delay_index2 == -1) { // Initialize the ring buffer if not done since startup
int temp_ratio = widthFil_to_size_ratio();
for (delay_index1 = 0; delay_index1 < (int)COUNT(measurement_delay); ++delay_index1)
measurement_delay[delay_index1] = temp_ratio - 100; //subtract 100 to scale within a signed byte
for (uint8_t i = 0; i < COUNT(measurement_delay); ++i)
measurement_delay[i] = temp_ratio - 100; // Subtract 100 to scale within a signed byte
delay_index1 = delay_index2 = 0;
filwidth_delay_index1 = filwidth_delay_index2 = 0;
}
filament_sensor = true;

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@ -852,25 +852,34 @@ float junction_deviation = 0.1;
block->nominal_rate = ceil(block->step_event_count * inverse_second); // (step/sec) Always > 0
#if ENABLED(FILAMENT_WIDTH_SENSOR)
static float filwidth_e_count = 0, filwidth_delay_dist = 0;
//FMM update ring buffer used for delay with filament measurements
if (extruder == FILAMENT_SENSOR_EXTRUDER_NUM && delay_index2 > -1) { //only for extruder with filament sensor and if ring buffer is initialized
if (extruder == FILAMENT_SENSOR_EXTRUDER_NUM && filwidth_delay_index2 >= 0) { //only for extruder with filament sensor and if ring buffer is initialized
const int MMD = MAX_MEASUREMENT_DELAY + 1, MMD10 = MMD * 10;
const int MMD_CM = MAX_MEASUREMENT_DELAY + 1, MMD_MM = MMD_CM * 10;
delay_dist += delta_mm[E_AXIS]; // increment counter with next move in e axis
while (delay_dist >= MMD10) delay_dist -= MMD10; // loop around the buffer
while (delay_dist < 0) delay_dist += MMD10;
// increment counters with next move in e axis
filwidth_e_count += delta_mm[E_AXIS];
filwidth_delay_dist += delta_mm[E_AXIS];
delay_index1 = delay_dist / 10.0; // calculate index
delay_index1 = constrain(delay_index1, 0, MAX_MEASUREMENT_DELAY); // (already constrained above)
// Only get new measurements on forward E movement
if (filwidth_e_count > 0.0001) {
if (delay_index1 != delay_index2) { // moved index
int8_t meas_sample = widthFil_to_size_ratio() - 100; // Subtract 100 to reduce magnitude - to store in a signed char
while (delay_index1 != delay_index2) {
// Increment and loop around buffer
if (++delay_index2 >= MMD) delay_index2 -= MMD;
delay_index2 = constrain(delay_index2, 0, MAX_MEASUREMENT_DELAY);
measurement_delay[delay_index2] = meas_sample;
// Loop the delay distance counter (modulus by the mm length)
while (filwidth_delay_dist >= MMD_MM) filwidth_delay_dist -= MMD_MM;
// Convert into an index into the measurement array
filwidth_delay_index1 = (int)(filwidth_delay_dist / 10.0 + 0.0001);
// If the index has changed (must have gone forward)...
if (filwidth_delay_index1 != filwidth_delay_index2) {
filwidth_e_count = 0; // Reset the E movement counter
int8_t meas_sample = widthFil_to_size_ratio() - 100; // Subtract 100 to reduce magnitude - to store in a signed char
do {
filwidth_delay_index2 = (filwidth_delay_index2 + 1) % MMD_CM; // The next unused slot
measurement_delay[filwidth_delay_index2] = meas_sample; // Store the measurement
} while (filwidth_delay_index1 != filwidth_delay_index2); // More slots to fill?
}
}
}

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@ -705,7 +705,7 @@ void manage_heater() {
// Control the extruder rate based on the width sensor
#if ENABLED(FILAMENT_WIDTH_SENSOR)
if (filament_sensor) {
meas_shift_index = delay_index1 - meas_delay_cm;
meas_shift_index = filwidth_delay_index1 - meas_delay_cm;
if (meas_shift_index < 0) meas_shift_index += MAX_MEASUREMENT_DELAY + 1; //loop around buffer if needed
// Get the delayed info and add 100 to reconstitute to a percent of