/** * Marlin 3D Printer Firmware * Copyright (C) 2019 MarlinFirmware [https://github.com/MarlinFirmware/Marlin] * * Based on Sprinter and grbl. * Copyright (C) 2011 Camiel Gubbels / Erik van der Zalm * * This program is free software: you can redistribute it and/or modify * it under the terms of the GNU General Public License as published by * the Free Software Foundation, either version 3 of the License, or * (at your option) any later version. * * This program is distributed in the hope that it will be useful, * but WITHOUT ANY WARRANTY; without even the implied warranty of * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the * GNU General Public License for more details. * * You should have received a copy of the GNU General Public License * along with this program. If not, see . * */ #include "../../inc/MarlinConfig.h" #if ENABLED(Z_STEPPER_AUTO_ALIGN) #include "../gcode.h" #include "../../module/delta.h" #include "../../module/motion.h" #include "../../module/stepper.h" #include "../../module/endstops.h" #if HOTENDS > 1 #include "../../module/tool_change.h" #endif #if HAS_BED_PROBE #include "../../module/probe.h" #endif #if ENABLED(BLTOUCH) #include "../../feature/bltouch.h" #endif #if HAS_LEVELING #include "../../feature/bedlevel/bedlevel.h" #endif #define DEBUG_OUT ENABLED(DEBUG_LEVELING_FEATURE) #include "../../core/debug_out.h" float z_auto_align_xpos[Z_STEPPER_COUNT] = Z_STEPPER_ALIGN_X, z_auto_align_ypos[Z_STEPPER_COUNT] = Z_STEPPER_ALIGN_Y; inline void set_all_z_lock(const bool lock) { stepper.set_z_lock(lock); stepper.set_z2_lock(lock); #if ENABLED(Z_TRIPLE_STEPPER_DRIVERS) stepper.set_z3_lock(lock); #endif } /** * G34: Z-Stepper automatic alignment * * Parameters: I T A */ void GcodeSuite::G34() { if (DEBUGGING(LEVELING)) { DEBUG_ECHOLNPGM(">>> G34"); log_machine_info(); } do { // break out on error const int8_t z_auto_align_iterations = parser.intval('I', Z_STEPPER_ALIGN_ITERATIONS); if (!WITHIN(z_auto_align_iterations, 1, 30)) { SERIAL_ECHOLNPGM("?(I)teration out of bounds (1-30)."); break; } const float z_auto_align_accuracy = parser.floatval('T', Z_STEPPER_ALIGN_ACC); if (!WITHIN(z_auto_align_accuracy, 0.01f, 1.0f)) { SERIAL_ECHOLNPGM("?(T)arget accuracy out of bounds (0.01-1.0)."); break; } const float z_auto_align_amplification = parser.floatval('A', Z_STEPPER_ALIGN_AMP); if (!WITHIN(ABS(z_auto_align_amplification), 0.5f, 2.0f)) { SERIAL_ECHOLNPGM("?(A)mplification out of bounds (0.5-2.0)."); break; } // Wait for planner moves to finish! planner.synchronize(); // Disable the leveling matrix before auto-aligning #if HAS_LEVELING #if ENABLED(RESTORE_LEVELING_AFTER_G34) const bool leveling_was_active = planner.leveling_active; #endif set_bed_leveling_enabled(false); #endif #if ENABLED(CNC_WORKSPACE_PLANES) workspace_plane = PLANE_XY; #endif // Always home with tool 0 active #if HOTENDS > 1 const uint8_t old_tool_index = active_extruder; tool_change(0, 0, true); #endif #if HAS_DUPLICATION_MODE extruder_duplication_enabled = false; #endif #if BOTH(BLTOUCH, BLTOUCH_HS_MODE) // In BLTOUCH HS mode, the probe travels in a deployed state. // Users of G34 might have a badly misaligned bed, so raise Z by the // length of the deployed pin (BLTOUCH stroke < 7mm) #define Z_BASIC_CLEARANCE Z_CLEARANCE_BETWEEN_PROBES + 7.0f #else #define Z_BASIC_CLEARANCE Z_CLEARANCE_BETWEEN_PROBES #endif float z_probe = Z_BASIC_CLEARANCE + (G34_MAX_GRADE) * 0.01f * ( #if ENABLED(Z_TRIPLE_STEPPER_DRIVERS) SQRT(MAX(HYPOT2(z_auto_align_xpos[0] - z_auto_align_ypos[0], z_auto_align_xpos[1] - z_auto_align_ypos[1]), HYPOT2(z_auto_align_xpos[1] - z_auto_align_ypos[1], z_auto_align_xpos[2] - z_auto_align_ypos[2]), HYPOT2(z_auto_align_xpos[2] - z_auto_align_ypos[2], z_auto_align_xpos[0] - z_auto_align_ypos[0]))) #else HYPOT(z_auto_align_xpos[0] - z_auto_align_ypos[0], z_auto_align_xpos[1] - z_auto_align_ypos[1]) #endif ); // Home before the alignment procedure home_all_axes(); // Move the Z coordinate realm towards the positive - dirty trick current_position[Z_AXIS] -= z_probe * 0.5; float last_z_align_move[Z_STEPPER_COUNT] = ARRAY_N(Z_STEPPER_COUNT, 10000.0f, 10000.0f, 10000.0f), z_measured[Z_STEPPER_COUNT] = { 0 }, z_maxdiff = 0.0f, amplification = z_auto_align_amplification; uint8_t iteration; bool err_break = false; for (iteration = 0; iteration < z_auto_align_iterations; ++iteration) { if (DEBUGGING(LEVELING)) DEBUG_ECHOLNPGM("> probing all positions."); SERIAL_ECHOLNPAIR("\nITERATION: ", int(iteration + 1)); // Initialize minimum value float z_measured_min = 100000.0f; // Probe all positions (one per Z-Stepper) for (uint8_t izstepper = 0; izstepper < Z_STEPPER_COUNT; ++izstepper) { // iteration odd/even --> downward / upward stepper sequence const uint8_t zstepper = (iteration & 1) ? Z_STEPPER_COUNT - 1 - izstepper : izstepper; // Safe clearance even on an incline if (iteration == 0 || izstepper > 0) do_blocking_move_to_z(z_probe); // Probe a Z height for each stepper if (isnan(probe_pt(z_auto_align_xpos[zstepper], z_auto_align_ypos[zstepper], PROBE_PT_RAISE, 0, true))) { SERIAL_ECHOLNPGM("Probing failed."); err_break = true; break; } // This is not the trigger Z value. It is the position of the probe after raising it. // It is higher than the trigger value by a constant value (not known here). This value // is more useful for determining the desired next iteration Z position for probing. It is // equally well suited for determining the misalignment, just like the trigger position would be. z_measured[zstepper] = current_position[Z_AXIS]; if (DEBUGGING(LEVELING)) DEBUG_ECHOLNPAIR("> Z", int(zstepper + 1), " measured position is ", z_measured[zstepper]); // Remember the minimum measurement to calculate the correction later on z_measured_min = MIN(z_measured_min, z_measured[zstepper]); } // for (zstepper) if (err_break) break; // Adapt the next probe clearance height based on the new measurements. // Safe_height = lowest distance to bed (= highest measurement) plus highest measured misalignment. #if ENABLED(Z_TRIPLE_STEPPER_DRIVERS) z_maxdiff = MAX(ABS(z_measured[0] - z_measured[1]), ABS(z_measured[1] - z_measured[2]), ABS(z_measured[2] - z_measured[0])); z_probe = Z_BASIC_CLEARANCE + MAX(z_measured[0], z_measured[1], z_measured[2]) + z_maxdiff; #else z_maxdiff = ABS(z_measured[0] - z_measured[1]); z_probe = Z_BASIC_CLEARANCE + MAX(z_measured[0], z_measured[1]) + z_maxdiff; #endif SERIAL_ECHOPAIR("\n" "DIFFERENCE Z1-Z2=", ABS(z_measured[0] - z_measured[1]) #if ENABLED(Z_TRIPLE_STEPPER_DRIVERS) , " Z2-Z3=", ABS(z_measured[1] - z_measured[2]) , " Z3-Z1=", ABS(z_measured[2] - z_measured[0]) #endif ); SERIAL_EOL(); SERIAL_EOL(); // The following correction actions are to be enabled for select Z-steppers only stepper.set_separate_multi_axis(true); bool success_break = true; // Correct the individual stepper offsets for (uint8_t zstepper = 0; zstepper < Z_STEPPER_COUNT; ++zstepper) { // Calculate current stepper move const float z_align_move = z_measured[zstepper] - z_measured_min, z_align_abs = ABS(z_align_move); // Optimize one iterations correction based on the first measurements if (z_align_abs > 0.0f) amplification = iteration == 1 ? MIN(last_z_align_move[zstepper] / z_align_abs, 2.0f) : z_auto_align_amplification; // Check for less accuracy compared to last move if (last_z_align_move[zstepper] < z_align_abs - 1.0) { SERIAL_ECHOLNPGM("Decreasing accuracy detected."); err_break = true; break; } // Remember the alignment for the next iteration last_z_align_move[zstepper] = z_align_abs; // Stop early if all measured points achieve accuracy target if (z_align_abs > z_auto_align_accuracy) success_break = false; if (DEBUGGING(LEVELING)) DEBUG_ECHOLNPAIR("> Z", int(zstepper + 1), " corrected by ", z_align_move); // Lock all steppers except one set_all_z_lock(true); switch (zstepper) { case 0: stepper.set_z_lock(false); break; case 1: stepper.set_z2_lock(false); break; #if ENABLED(Z_TRIPLE_STEPPER_DRIVERS) case 2: stepper.set_z3_lock(false); break; #endif } // Do a move to correct part of the misalignment for the current stepper do_blocking_move_to_z(amplification * z_align_move + current_position[Z_AXIS]); } // for (zstepper) // Back to normal stepper operations set_all_z_lock(false); stepper.set_separate_multi_axis(false); if (err_break) break; if (success_break) { SERIAL_ECHOLNPGM("Target accuracy achieved."); break; } } // for (iteration) if (err_break) { SERIAL_ECHOLNPGM("G34 aborted."); break; } SERIAL_ECHOLNPAIR("Did ", int(iteration + (iteration != z_auto_align_iterations)), " iterations of ", int(z_auto_align_iterations)); SERIAL_ECHOLNPAIR_F("Accuracy: ", z_maxdiff); SERIAL_EOL(); // Restore the active tool after homing #if HOTENDS > 1 tool_change(old_tool_index, 0, ( #if ENABLED(PARKING_EXTRUDER) false // Fetch the previous toolhead #else true #endif )); #endif #if HAS_LEVELING && ENABLED(RESTORE_LEVELING_AFTER_G34) set_bed_leveling_enabled(leveling_was_active); #endif // After this operation the z position needs correction set_axis_is_not_at_home(Z_AXIS); #if BOTH(BLTOUCH, BLTOUCH_HS_MODE) // In BLTOUCH HS mode, the pin is still deployed at this point. // The upcoming G28 means travel, so it is better to stow the pin. bltouch._stow(); #endif // Home after the alignment procedure home_all_axes(); } while(0); if (DEBUGGING(LEVELING)) DEBUG_ECHOLNPGM("<<< G34"); } /** * M422: Z-Stepper automatic alignment parameter selection */ void GcodeSuite::M422() { const int8_t zstepper = parser.intval('S') - 1; if (!WITHIN(zstepper, 0, Z_STEPPER_COUNT - 1)) { SERIAL_ECHOLNPGM("?(S) Z-Stepper index invalid."); return; } const float x_pos = parser.floatval('X', z_auto_align_xpos[zstepper]); if (!WITHIN(x_pos, X_MIN_POS, X_MAX_POS)) { SERIAL_ECHOLNPGM("?(X) out of bounds."); return; } const float y_pos = parser.floatval('Y', z_auto_align_ypos[zstepper]); if (!WITHIN(y_pos, Y_MIN_POS, Y_MAX_POS)) { SERIAL_ECHOLNPGM("?(Y) out of bounds."); return; } z_auto_align_xpos[zstepper] = x_pos; z_auto_align_ypos[zstepper] = y_pos; } #endif // Z_STEPPER_AUTO_ALIGN